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Toyota’s Thailand plants recover from tsunami impact

The triple disaster that hit Japan in March not only knocked out auto production in Japan, but have also affected overseas plants, which still rely on Japan for parts. Earlier this month, we reported that Perodua is on track for full recovery, and will maintain its 2011 sales targets. Now, news from Thailand indicates that Toyota’s Thai plants will see manufacturing go back to normal by next week, May 23.

This is due to parts suppliers in Thailand and abroad recovering faster than expected. A spokesman said the regular daily double shifts at each plant would resume and overtime production on each regular shift would be partly restored. The company has briefed its dealers, a move that suggests they could resume taking orders without fear.

Earlier, the Japanese giant announced a 70% production cut from April 25 to June 4. During the slowdown period, Toyota held intensive training courses and activities for its workers to improve their skills, said senior VP at Toyota Motor Thailand Vudhigorn Suriyachantananont.

Toyota, the largest producer in Thailand, runs three plants. One in Samrong, Samut Prakan province, makes 250,000 Hilux pickup trucks per year. The Gateway passenger car plant in Chachoengsao province rolls out 200,000 Camry, Prius, Altis, Vios and Yaris models while another in Ban Pho makes 120,000 Hilux and Fortuners annually. Some of these are exported to Malaysia, of course.

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Toyota Prius – not all next-gen versions to be plug-in

Well, it seems the Nikkei didn’t quite get it right with its report on the next-generation Prius model range – due to arrive in 2014 – all coming with plug-in capability.

According to further reports following up on the original piece, Toyota, via its US office, has said that there’s no basis to believe that every next-gen Prius will be a plug-in. “The report is not accurate. We spoke to our offices in Japan, and the story is not true. There is no formal plan to make all Priuses plug-in by 2014,” a company spokesperson said.

Apparently, there’s no formal plan in place, so such an eventuality isn’t likely to arise, and with regards to pricing (the story said that the new plug-in models would enter the market at around the same price range as the current Prius line), nothing has been confirmed yet either.

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Toyota Prius – plug-in capability for next-generation in 2014

Toyota is planning to make its next-generation Prius hybrid range, which is set to debut in 2014, come with plug-in capability as a standard feature, according to a report in the Nikkei.

The next-gen Prius plug-in variants will be equipped with high-performance lithium ion batteries. Improved performance is driving the move – the current third-gen Prius, led by the XW30, can travel a maximum 38 km per litre, but the fourth-generation offerings are anticipated to be able to cover more than 60 km, including electricity-only mileage.

Though lithium ion batteries are still more expensive than conventional nickel-metal hydride batteries, Toyota is seeking economies of scale through mass production, the report says. And, by further cutting prices of high-performance motors and other core components, the new Prius range is expected to start at around 2.05 million yen, which is what current Prius prices are at.

Plug-in hybrids can be charged with regular household current, so, taking the available charging infrastructure into account, the company is viewing plug-in hybrids as the leading candidate for its next-generation of eco-friendly vehicles. It is set to deploy plug-in tech for its sedans, minivans and other models after first switching over the Prius lineup.

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UMW Toyota to invest RM1 bil to expand production

Despite the announcement that it is set to reduce production output until June 3, UMW Toyota Motor is looking at production expansion and improving its facilities over the next three years – the company is set to invest RM1 billion for this purpose.

The cutback in production is due to the supply of electronic components being disrupted by the effects of the earthquake and tsunami that hit Japan on March 11. The company said it will reduce assembly operation days to three in a week and run only afternoon shifts until June 3. It is however continuing to maintain its sales target of 90,000 units for 2011.

Nonetheless, despite production being affected in the short term, preparations are ongoing for the local launch of the next generation Camry sedan, which will be assembled at the company’s Assembly Services Sdn Bhd (ASSB) plant in Shah Alam when it is introduced. The plant celebrated its one millionth vehicle production mark yesterday, with the millionth unit being rolled out a Vios TRD Sportivo model.

Of the RM1 billion being pumped in, RM350 million is being allocated to upgrade the ASSB plant, and a new centralised stockyard is being built in Bukit Raja, Klang. The facility, which is due to begin operations at the end of the year, will also include a test track.

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Toyota to adjust production volume temporarily in Malaysia

The effects of the earthquake that hit Japan continue to show, this time right here. UMW Toyota Motor has issued an announcement that there could be disruptions in parts supplies coming in from Japan, and it is preparing for this by making adjustments to its production from April 25 to June 3.

The adjustments will come in the form of implemented cuts in overtime and a change to a single-shift operation from April 25. On June 6, a revised production plan will be made, in line with the recovery of parts supply, it says.

Seemingly, this will inevitably translate into delays in customers getting their new rides, but UMW Toyota stresses that it has communicated and will update all its customers individually concerning their vehicle delivery status. It adds that it will closely monitor the parts supply situation in Japan and will provide any updates or information in a timely manner.

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New Toyota MPV to be launched in Indonesia this July

There will be a new MPV from Toyota launching in Indonesia soon, as revealed by PT Toyota-Astra Motor (TAM) bosses. It could be a new Avanza or Kijang Innova, as these two models have been serving the market for a long time, or a brand new model. But what’s certain is that it’ll be launched at the Indonesia International Motor Show 2011, which happens in July.

According to detikOto, TAM president Johnny Darmawan revealed that a new model will be launched at IIMS. He didn’t elaborate, but the company’s Marketing GM Widyawati Soedigdo added that it’s an MPV. “Akan ada mobil baru salah satunya MPV di IIMS,” she was quoted as saying.

The marketing boss of TAM added that the upcoming new model will be “much improved” and that its pricing will be “very competitive”. So what do you think it is?

In Indonesia, a strong MPV market, the Kijang Innova (just Innova to us) was launched back in 2004, receiving a facelift in 2008. The smaller Avanza on the other hand, was launched in 2003 and facelifted in 2006. It’s also sold as the Daihatsu Xenia, although the Toyota badged model is costlier, better regarded and more popular. Toyota is by far the market leader in Indonesia with a commanding 37% of TIV in 2010.

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Bangkok Motor Show: TRD Sportivo Prius and Corolla Altis

Toyota didn’t show off any fresh metal at the Bangkok show, with the FT-86 show car from Tokyo 2007 being one of the two old concepts on stage. But passing by their booth, I noticed the Prius wearing a TRD Sportivo bodykit, then a Corolla Altis beside it with the full TRD Sportivo treatment.

The Prius does look more chunky and ground hugging with the bodykit. The front bumper gets a beefier lower segment with a more protruding lip and there ares side skirts to match. The 16-inch TRD wheels in bronze help greatly with the sporty look, compared with the standard 15-inch items with aero covers. Not sure if efficiency will be affected, though.

The triple headlight arrangement seems new. The rear bumper is fresh as well, and there are TRD Sportivo badging on the rear and sides.

Also in white, the Corolla Altis wears a five-piece bodykit consisting of front and rear bumpers, side skirts and a rear spoiler. This is complemented by TRD Sportivo badges and wheels. While the idea of a kitted Altis is fine, this rendition has too many holes and lines for me. A simpler design works better, in my opinion. What do you think?

The Altis, now with Dual VVTi and CVT, was launched in the second half of last year, and we expect a TRD Sportivo somewhere in the pipeline. Could this be it or will there be another design for Malaysia?

More pics after the jump.
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The Japanese D-segment trinity shootout: Honda Accord vs Nissan Teana vs Toyota Camry

We’re a busy lot manning this website. Unlike monthly magazines or newspaper pullouts, daily updates mean that there isn’t much time to organise shootouts. But when the Nissan Teana came along, it was a great opportunity to test the newcomer and compare it with the Japanese D-segment stalwarts – the Toyota Camry and Honda Accord.

Here’s a slightly different take on the good old triple test: one weekend, three drivers, three opinions. In this 3-in-1, we look at various aspects of the competing cars with the aim of pointing out more than what a solo reviewer normally can.

Read the full report after the jump. Enjoy!
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Toyota Prius wagon to be launched in Japan in April

Toyota has unveiled its production Prius wagon, which is set to be launched in Japan towards the end of April. The announcement of the domestic market introduction follows closely on the premiere of the Prius+ seven-seater in Geneva last week.

The wagon, which is powered by the same 2ZR-FXE 1.8 litre block and 3JM motor as found on the third-gen ZVW30 Prius, will come in five- and seven-seater versions. The as yet-unnamed version is decidedly larger than the current Prius, essentially 160mm longer, 90mm taller and 30mm wider than the latter. This gives the five-seater version better legroom as well as improved cargo space over the ZVW30.

As for the seven-seater, it will be the first Prius to utilise a lithium-ion battery, as opposed to the NiMH used in the Prius, with the battery positioned between the driver and second row passenger seats to allow for three rows of seating to be deployed.

Toyota hasn’t revealed details about the production car, but the Nikkei daily has reported that the versions will be priced close to the current Prius; the NiMH-equipped five-seater is expected to go for 2.35 million yen, while the seven-seater should be around three million yen. The current Prius is priced at 2.05 million yen in Japan.

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Toyota: Lesson learnt, and learnt well

Reputations are a funny thing. You can build one up through years of toiling, to a point that you think it’s bomb-proof, and wake up one day and find that it has all come unstuck faster than you can say, well, ‘reputation’.

Usually, it just takes a single instance to deliver the damage, but for something along the lines and size of an automotive company, that sort of thing needs far more weight, as well as recurrence. The point is, if it happens long and fast enough, the implications aren’t going to be pretty, and the first thing to go out the window is that erstwhile solid reputation.

The last 18 months has seen just that, in the case of Toyota. Once known as the automotive equivalent of the Borg (the “have you ever seen a Corolla break down?” tagline shouted that empirical belief best), the squeaky clean rep it has had isn’t as impossibly impenetrable as it was, for sure. Growing too big too fast, as it was succinctly put, has brought about some rather testy gremlins for the ride.

Read more after the jump.
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