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Volvo develops three range extender electric vehicle technical concepts based on C30 and V60

Volvo has been dabbling with electric cars for quite some time now, but now they’re further developing the idea with the addition of combustion engines to serve as range extenders for their electric vehicles, increasing the amount of distance that an electric vehicle can cover.

Like hybrid cars, range extender electric vehicles have both an engine and an electric motor. Unlike hybrid cars, in range extender electric vehicles the combustion engine does not drive the wheels directly, instead it starts up only to generate electricity to recharge the vehicle’s battery. This is known as a series connected setup.

Examples of range extender electric vehicles that you may have heard of are the Chevrolet Volt, and in concept form, our very own Proton EMAS Concept.


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Volvo has produced a number of range extender concepts. They not only use a series setup but a parallel setup as well. The first one called Technical Concept I is based on a Volvo C30. It has a 3 cylinder engine producing 60 horsepower (45kW) installed under the rear boot. This engine is fueled by a 40 litre fuel tank. This 45kW engine is hooked up to a 40kW generator, which can either power the car’s 82kW electric motor, or recharge the car’s battery. According to Volvo, this allows the C30′s electric range to be boosted from the original 110km up to over 1,000km.


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Technical Concept II is also based on a Volvo C30. This isn’t a regular range extender vehicle as there is a combustion engine installed in the rear that directly drives the rear wheels, thus it is a parallel setup instead of a series setup. And it’s quite a powerful engine as well – a three cylinder that makes 190 horsepower thanks to a turbocharger, driving the rear wheels via a 6-speed automatic transmission. This engine can also be used to charge a battery via a 40kW generator, which powers a 82kW electric motor. The two combined power sources puts out over 300hp, taking the C30 Technical Concept II up to 100km/h in under 6 seconds.


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The Technical Concept III is based on a Volvo V60. It’s similar to Technical Concept II where both the electric motor and engine drive the wheels, but in this setup the entire drivetrain is installed under the bonnet in the front. Up to 50km/h, the car runs on its 111hp (80kW) electric motor, but after that the 190hp kicks in. The engine is also hooked up to a 40kW generator so it can be used to charge the battery as well. The car can run 50km on the battery alone, but its 45 litre tank of petrol extends it up to over 1,000km.

“This is an exciting expansion of our increasing focus on electrification. Battery cost and size mean that all-electric cars still have a relatively limited operating range. With the Range Extender, the electric car has its effective range increased by a thousand kilometres – yet with carbon dioxide emissions below or way below 50 g/km,” says Derek Crabb, Vice President Powertrain Engineering at the Volvo Car Corporation.

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Oh deer, watch out! – Volvo developing system to avoid collision with wild animals

More news on the collision avoidance assistance front, but this time, it has to do with animals – Volvo is developing a system that alerts and automatically brakes for animals on the road.

With thousands of motorists across the globe killed in accidents caused by collisions with wild animals each year, the aim of the project is to develop a safety system that reduces the risk of collisions with said wild animals. The new system is based on technologies from Pedestrian Detection with Full Auto Brake and will be launched on the market in a few years’ time, Volvo says.

The system consists of two parts – a radar sensor and an infra-red camera that can register the traffic situation. The camera monitors the road ahead and if an animal is within range the system alerts the driver with an audible signal. If the driver doesn’t react, the brakes are automatically applied.

As the majority of accidents with animals occur at dusk or after nightfall, it’s essential for the system to function in the dark. The goal, of course, is for the system to function at the normal rural highway speeds, as opposed to the current pedestrian detection system which operates at low speeds, specifically for city usage.

The challenge being faced by the engineers is how to ‘teach’ the system to recognise different animals. A development team from Volvo spent time at a safari park digitally logging film sequences of animals and their various behavioral patterns, focusing on moose, red deer and fallow deer. By driving very slowly along a trail where fodder had been laid out to attract the animals, data was recorded and this will be used to evaluate and develop the sensor system.

In the first stage, the system will respond to large animals that risk injuring the driver or passengers in an impact, such as moose, deer and reindeer. There’s good reason for going with the trio – in Sweden alone, more than 47,000 accidents involving wild animals took place in 2010, 7,000 of them with moose.

The company says that the greatest danger is from collisions with a moose, or Eurasian elk, if you prefer. In an impact with an Alces alces, there’s a relatively high risk of personal injury, since it’s common for the animal to end up on or roll across the front of the car and its windscreen.

The project has been under way for just over a year, though a lot of work still remains to be done. Various technologies are currently being evaluated and software is being developed. And while the system “learns” to recognise various animals, development is also under way on the necessary decision-making mechanisms, which is how and when the protective system is activated to respond.

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Volvo C30 Electric production begins – first deliveries to leasing customers start in August

Volvo has begun production of its C30 Electric, and initial deliveries to leasing customers, mainly companies, authorities and governmental bodies is expected to begin from August.

The car, which will be delivered to leasing customers throughout Europe including those in Sweden, Belgium, the Netherlands and Norway – is built on the regular assembly line in the Ghent factory and then transported to Goteborg for installation of the motor, batteries and other model specific electronics.

The C30 Electric has an operating range of up to 150 kilometres per full charge – charging can be done via a regular household power socket, with a full recharge taking about seven hours. The car has a 130 kph top speed and does the 0-100 kph sprint in 10.9 seconds.

Tests on a fleet of about 50 cars have been conducted since September 2010, mainly internally at the Volvo Car Corporation. In terms of production, about 250 cars will be built by end 2012, possibly more if market interest takes off, the company says.

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New Volvo app allows remote checking and commands

Volvo has released a mobile app for iOS and Android that allows the driver to “stay in touch” with a parked car via his/her smart phone. The free app is an extension of Volvo On Call, which originally focused on SoS calls in an emergency. It’s for owners of all new Volvo models (from MY 2012) with Volvo On Call.

Functions include a car locator (with digital compass, car horn/indicators can be used to help search), remote door lock, vehicle dashboard (with info such as fuel level, range, average fuel consumption, etc), car health check and driving journal. The latter includes data of each trip during the last 40 days can be downloaded and stored.

Besides the above, vehicle information such as model, registration number and VIN number can be displayed on the phone. If the car alarm is triggered, the driver is alerted via the mobile app as well. These are all in addition to the original Volvo On Call features.

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Volvo Flywheel KERS system – significant performance gains, with up to 20% less fuel consumption


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Volvo is set to test a new system called Flywheel KERS (Kinetic Energy Recovery System), which it claims will make a four-cylinder engine feel like a six-cylinder and at the same time reduce fuel consumption by up to 20%. The company has received a 6.57 million Swedish kronor grant from the Swedish Energy Agency for development, in a joint project together with Volvo Powertrain and SKF.

The Flywheel KERS is fitted to the rear axle – during retardation, the braking energy causes the flywheel to spin at up to 60,000 revs per minute, and when the car starts moving off again, the flywheel’s rotation is transferred to the rear wheels via a specially designed transmission.

The combustion engine that drives the front wheels is switched off as soon as the braking begins – the energy in the flywheel can be used to accelerate the vehicle or to power the vehicle once it reaches cruising speed.

The flywheel’s stored energy is sufficient to power the car for short periods. How it will have a major impact on fuel consumption is this: based on calculations, the combustion engine will be able to be turned off about half the time when driving in a New European Driving Cycle mode.

Since the flywheel is activated by braking, and the duration of the energy storage (the length of time the flywheel spins) is limited, the technology is at its most effective during driving featuring repeated stops and starts, which means busy urban traffic.

Combining the flywheel’s energy with the combustion engine’s full capacity promises a significant boost in horsepower, and with swift torque build-up in attendance, this translates into rapid acceleration.

The flywheel – which spins in a vacuum to minimise frictional losses – that Volvo will use in its test car is made of carbon fibre, and weighs about 6 kg with a diameter of 20 cm. It’s not the first time flywheel propulsion assistance has been tested by the company – a Volvo 240 also did so back in the 1980s, but the heavy steel-based flywheel wasn’t very efficient.

Volvo also isn’t the first manufacturer to test flywheel technology, but it is in applying it to the rear axle of a car fitted with a combustion engine driving the front wheels. If the tests and technical development go as planned, expect cars with flywheel technology to reach the showrooms within a few years, the company says.

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CKD Volvo XC60 T5 Powershift replaces 2.0T – RM290k

In November 2010, Volvo Car Malaysia introduced the first locally assembled XC60, the 2.0T Powershift.

Now Volvo has replaced the 2.0T with a more powerful variant with more features, the XC60 T5 Powershift, priced at RM289,950 OTR without insurance, which is RM8,000 costlier than the 2.0T. For that, one gets more power and more kit.

The ‘T5′ moniker may lead many to believe that it’s powered by a five-cylinder turbo, but these days the number in the name no longer denotes the cylinder count. So the XC60 T5 comes with a turbocharged four-pot from Volvo’s GTDI (Gasoline Turbocharged Direct Injection) range. It makes 240 hp and 320 Nm of torque, which is quite a jump from the 2.0T’s 203 hp/300 Nm.

It’s also good enough to haul the XC60 from 0-100 km/h in 8.1 seconds, eight tenths faster than the 2.0T. The engine is mated to a six-speed dual-clutch Powershift gearbox.

The equipment that the T5 gets over the 2.0T include Pedestrian Detection, Collision Warning now with Full Auto Brake, Adaptive Cruise Control with Queue Assist and a new Volvo Sensus infotainment system with a 7-inch colour screen.

The 2.0T’s CD player is upgraded to a DVD player with a MP3 decoder here, while the Bluetooth hands-free system now comes with audio streaming. This is in addition to City Safety, Blind Spot Information System (BLIS) and Roll Stability Control.

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Volvo S80 2.5T – limited units at an offer price!

Right, here’s the deal – Volvo Car Malaysia has a bargain in store for you if you’ve been eyeing the top-of-the-range S80 2.5T.

For a limited time only, Volvo’s authorised dealers are offering limited units of the 231 hp, 340 Nm beast at a special price. The company isn’t divulging what the price is, so you’ll have to find out more by heading over to the showroom. Do polish your negotiating skills – no two deals are going to be quite alike, given the fact that you’ll probably be trading in your old car for the purchase, that sort of thing.

To find out more, call or visit the participating authorised dealers, which are:

• Swedish Marque’s showroom in KL (1800-88 2222 / 03-9236 2822),
• Federal Auto showrooms in Kuala Lumpur, Selangor, Penang, Ipoh, Malacca and Johor Baru (03-2274 9300).
• In Sabah, contact the Volvo Gallery in Kota Kinabalu (088-485 544).

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Volvo V70 R-Design – going for that extra sporty look

The S80 Executive mentioned previously is one of two special versions Volvo has just come up with, and here’s the other – the V70 R-Design, which has been developed for buyers who want an extra sporty look.

No change in the mechanicals or running gear with this one, but there are a number of specially-developed exterior and interior design details. The exterior features unique design cues in the front, and comes equipped with LED turn indicators integrated into the door mirrors with silk metal covers as well as a unique, diamond-cut 18-inch wheel called Ixion.

Inside, the car gets leather upholstery trimmed completely in off-black, with leather around the gear selector and black floor-mats with contrasting stitching being associated elements. The vehicle also features the Volvo Sensus infotainment system, which comes with a five-inch or seven-inch colour screen located in the upper part of the centre stack.

The R-Design package is available across all V70 drivelines, including the newly-launched 1.6 litre DRIVe diesel version.
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Volvo S80 Executive – the most luxurious one yet

Volvo has come up with two new variants, designed for buyers who want a car with that extra exclusive look and individual touch. The S80 Executive is the first of the two new takes, and there’s plenty of plush in this one.

Refinement is the word that comes with the Executive badging – the car is the first Volvo model with an instrument panel top in leather, available in espresso brown or off black. Other interior details include ventilated soft leather seats with massage function, leather door panels, an integrated analogue clock on the instrument panel and an aluminium centre console storage.

It also features specially designed, extra thick carpets, and there’s even an option to install a fridge in the rear seat, combined with a set of Swedish crystal glasses, all in the name of luxury.

The S80 Executive comes replete with the company’s latest Sensus infotainment system, which presents all information on a five-inch or seven-inch colour screen in the upper part of the centre stack, positioned high up to make it easy for the driver to keep his or her eyes on the road.
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2012 Volvo S60 R-Design to get more power – 325 hp!


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The 2012 Volvo S60 R-Design will get a significant horsepower and torque increase when it goes on sale later this year. Volvo’s T6 engine, a turbocharged inline six, will now produce 325 hp and 480 Nm, up from the standard 304 hp/440 Nm.

Volvo’s most dynamic model ever will also get a strut brace under the hood to stiffen up the body structure and improve steering response. At the rear, the R-Design features monotube dampers. Unlike the twin-tube dampers used in the T6, the monotube system features compression and return damping via the same valve, giving shorter and faster fluid flow. This translates to quicker response.


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The springs have been shortened by 15 mm to give the car more visual attitude. Spring stiffness is 15% higher compared to the dynamic chassis in the S60 T6, while the bushings with which the rear dampers are attached to the body are 20% stiffer. The front tie-blade bushing is a massive 400% stiffer than before to counteract wheel bouncing and shaking.

As with the T6, the R-Design will have Volvo’s electronically controlled AWD system with Instant Traction and Corner Traction Control with torque vectoring, as well as safety highlights such as Pedestrian Detection with Full Auto Brake.


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Looks wise, the R-Design will get a redesigned lower front fascia with a grille painted in glossy black, 90 mm twin pipes, exclusive 18-inch diamond cut wheels, rear trunk spoiler, standard Dual Xenons with Active Bending Lights and a special colour – Passion Red.

Inside, a number of new features help to further differentiate the R-Design. The front sports seats get new seat cushion with deeper side bolsters. The upholstery will be offered in off-black leather with contrasting stitch and a textured leather accent with embossed R-Design logo across the backrests. The dash also features a sport steering wheel with R-Design logo, gear selector, sports pedals, floor mats and a blue instruments.

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