Audi developing regenerative damper technology

Audi developing regenerative damper technology

Think energy regeneration, and usually innovations in the powertrain aspects come to mind. With a prototype named “eROT”, Audi has applied the same principles to the chassis, or more specifically the dampers of a vehicle, in order to recuperate energy transferred through the vehicle’s chassis as it encounters undulations and imperfections along the road surface.

“Every pothole, every bump, every curve induces kinetic energy in the car. Today’s dampers absorb this energy, which is lost in the form of heat,” said Dr. Ing. Stefan Knirsch, board member for technical development at Audi AG.

“With the new electromechanical damper system in the 48-volt electrical system, we put this energy to use. It also presents us and our customers with entirely new possibilities for adjusting the suspension,” he adds.

The rotary motion allows the electric motors to be mounted horizontally, thus saving space compared to conventional upright telescopic dampers, which allows for better use of space in that area of the vehicle.

Audi says this configuration eliminates the mutual dependence of the rebound and compression strokes that limits conventional hydraulic dampers, and opens up possibilities of damper characteristics which are freely definable by software.

A lever arm absorbs the motion of the wheel carrier it is mounted to, and uses the energy from both compression and rebound movements of the suspension drive an electric motor via a series of gears, which converts the forces from kinetic energy to electricity.

Audi has found in testing that the recuperation output averages from 100 to 150 watts on Germans roads; from 3 watts on a smooth, freshly paved freeway to 613 watts on a rough, secondary road. This translates into CO2 emissions savings of up to 3g per km, according to Audi.

The new eROT technology is based on a 48-volt electrical architecture, configured with a lithium-ion battery with an energy capacity of 0.5 kWh and a peak output of 13kW. A DC converter connects the 48-volt electrical subsystem to the 12-volt primary electrical system, which includes an enhanced output generator.

With plans to increase the implementation of the 48-volt electrical architecture in future models, the inclusion of eROT technology in future production Audis is plausible, says the company, as it says initial test results for the technology are promising.

A subsequent version is planned for next year, when the 48V electrical system will serve a primary role in a new Audi model – a variant of the A4 Avant, judging from the diagram – with a high-performance, mild hybrid drive layout.

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Mick Chan

Open roads and closed circuits hold great allure for Mick Chan. Driving heaven to him is exercising a playful chassis on twisty paths; prizes ergonomics and involvement over gadgetry. Spent three years at a motoring newspaper and short stint with a magazine prior to joining this website.

 

Comments

  • Axia Advanced (pun intended) on Aug 11, 2016 at 12:08 am

    With the amount of potholes and extreme undulations along our roads in Malaysia, this could means future Audis can be self-powered to be driven in Malaysia. If Germans can do 613 watts, we could easily do 6 Mwatts.

    Our contractors are simply geniuses! They know this is coming. I salute you contractors 3 kali!

    **esaelp msacras eht dear**

    Like or Dislike: Thumb up 33 Thumb down 1
  • kadajawi (Member) on Aug 11, 2016 at 12:31 am

    Much more interested in the system to improve comfort… some companies have developed similar systems that use the electric motors to adjust the wheel position. That way it can swallow bumps in the road. There is a rather impressive demonstration of a HUMMER H1 going over a very, very rough road, without and impact on the interior.

    Like or Dislike: Thumb up 5 Thumb down 0
  • Susukotak on Aug 11, 2016 at 5:56 am

    Should be more energy harvested on malaysia road

    Like or Dislike: Thumb up 4 Thumb down 0
  • UMW TOYOTA on Aug 11, 2016 at 6:36 am

    if in malaysia..one day travel can produce 1month TNB bill..

    Like or Dislike: Thumb up 6 Thumb down 0
  • If on Malaysian roads, Fuyoh 1000 watts! No need hybrid no need petrol, just bumpgedebop gedebop all the way Hahaha!

    Like or Dislike: Thumb up 5 Thumb down 0
  • P1 Engineer: Abende ni? Pedulilah. Minum kopi dulu.

    Like or Dislike: Thumb up 14 Thumb down 5
  • gaviny on Aug 11, 2016 at 8:41 am

    our roads will melt the system from generating too much excess power.

    someone should design the same for my mousewheel. i will generate enough power to run my cubicle

    Like or Dislike: Thumb up 7 Thumb down 0
  • alex chan on Aug 11, 2016 at 9:06 am

    Malaysia road ?..u guys think our road is the worst in the asia?..hahaha..
    clearly you guys never been to Thailand/Indonesia/vietnam/ laos/India..etc. South America country?

    Like or Dislike: Thumb up 2 Thumb down 2
  • Akula on Aug 11, 2016 at 9:13 am

    Good…. Maintenance will make SC wide smile, no others can do it. Customer will cry like hell. What a typical eu cars…..

    Like or Dislike: Thumb up 1 Thumb down 3
  • official wan on Aug 11, 2016 at 9:26 am

    who needs solar power when we have potholes :)

    Like or Dislike: Thumb up 1 Thumb down 0
  • hamtaro on Aug 11, 2016 at 10:26 am

    Lies!! malaysia don’t have pot holes…..
    Malaysia have only big pot holes….

    Like or Dislike: Thumb up 3 Thumb down 0
  • Semi-Value (Member) on Aug 11, 2016 at 10:49 am

    being audi, it will breakdown soon and costly

    Like or Dislike: Thumb up 8 Thumb down 2
 

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