Ford to use MIT-developed MuCell plastics filled with air bubbles for weight reduction

Ford to use MIT-developed MuCell plastics filled with air bubbles for weight reduction

Ford has started using an MIT-developed plastic technology called MuCell which injects tiny bubbles of gas into plastic during the manufacturing process to reduce its weight by 10% to 20% while keeping the same strength.

Naturally, the plastics also use less raw materials since it has swapped some plastic for bubbles of gas. The image above shows the internal structure of the MuCell plastic, which Ford likens to how an Aero chocolate bar looks like on the inside.

The first cars using MuCell plastics will roll out of the factory in the next few years. The first part to use MuCell is the engine cover. Ford did not reveal what else could be made out of MuCell plastics. But a little Googling has returned a Trexel Inc webpage with various examples like fan shrouds, radiator end tanks, wing mirror housings, door handles, airbag covers, and etc.

Mazda will also start using MuCell-produced parts for its instrument panel retainers and door panel liners.

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Paul Tan

After dabbling for years in the IT industry, Paul Tan initially began this site as a general blog covering various topics of personal interest. With an increasing number of readers paying rapt attention to the motoring stories, one thing led to another and the rest, as they say, is history.

 

Comments

  • FIRSTT!!!1!!

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  • 4545er on Apr 05, 2011 at 10:10 pm

    what ?? for about a few miligrams…pffftt

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    • artworkz on Apr 06, 2011 at 1:49 pm

      dun u noe ford new car is using plastic for car front frame. once accident no need ketuk, just replace it. if tis tech use in my fiesta, i guess can save few kg. lighter front=better handling,better pickup n brake

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  • Murga on Apr 05, 2011 at 10:11 pm

    This tech is nothing new, in fact Proton was using it long time ago for the steel on Iswara doors. That’s why can see similar “bubbles” on many of them today. :)

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    • proton user on Apr 05, 2011 at 10:41 pm

      yup totally agree…my proton car door and roof is full of bubbles and its even lighter than a milo tin…looks like proton kena ‘copied’ again like how VW ‘copied’ emas’ design

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      • proton wira on Apr 06, 2011 at 12:33 pm

        haha.. same case here.. the “bubles” then later “pop” up then become corrosion..

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        • will-kill-for-exclusivity on Apr 08, 2011 at 10:24 pm

          why do u guys always keep bashing proton all the time

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    • proton user on Apr 05, 2011 at 10:43 pm

      yup my proton car door and roof is also full of bubbles and its even lighter than a milo tin….looks like proton kena ‘copied’ again like how VW ‘copied’ emas

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  • Ash Menon on Apr 06, 2011 at 1:20 am

    Good. Then if fall into a lake, more likely to float to surface.

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  • tikus on Apr 06, 2011 at 9:49 am

    Proton should be the first in lightweight car. Dated back on 80’s and now only those big boys want to follow. Proton should make a copyright on the “Tin Milo Technology”.

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    • GUNMAN on Apr 06, 2011 at 10:55 am

      actualy P1 got that from outdated Mitsu tech, so should actualy thank the stingy Japos.

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  • Come on la guys. It plastic we talking here. Know you have tone of complain for that, but do keep it to the topic…

    Considering in changing most of the plastic parts in vehicle. The result would be noticable.

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    • tikus on Apr 06, 2011 at 2:18 pm

      Proton also got light weight plactic which found in today saga. The dashboard plastic is thinner than my home plastic plate. So does Gen 2 door handle. Proton is the Best in light weight!

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  • slumber on Apr 06, 2011 at 11:50 am

    Hollow tech use in plastics; hopefully the savings in cost enjoyed by the manufacturers can pass on to us the consumers.

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  • Hafidz on Apr 06, 2011 at 5:22 pm

    A lot of nonsense comments which lead to nothing.. you guys cant even tell the different between PU or PE or even PP plastics..or which plastic for which part of cars…sigh! sometimes too much ‘orang terlebih pandai’ and ‘kedai kopi talks’ also wont lead to new tech..

    hmmm…

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  • azrai on Apr 07, 2011 at 7:52 am

    Oh..this technology is good. But Perodua already using NO-Tech in plastic parts. Their are using thin plastic part (especially inside the mud guard) to reduce weight and sure the cost. :-)

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  • will-kill-for-exclusivity on Apr 08, 2011 at 10:23 pm

    i guess that makes it scratch proof as well

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