G65 BMW iX5 Hydrogen reaches next development phase before 2028 debut – 0-100 km/h in 5s target, 750 km

The upcoming BMW iX5 Hydrogen has reached the next development phase as it edges closer to series production and joining the G65 line-up in 2028. According to the company, the focus now is on further validation of its third-generation fuel cell system, which will be produced at the company’s engine facility in Steyr, Austria and was co-developed with Toyota.

Prototypes of the iX5 Hydrogen are currently subject to tests under demanding environmental and operating conditions. This is to ensure full performance capabilities of the drivetrain at all times, including systems such as the fuel cell, electric motor and high-voltage battery.

The BMW Hydrogen Flat Storage system is also part of the validation process and features seven high-pressure (700 bar) tanks made of carbon-fibre reinforced composite that are connected with one another in parallel in a metal frame.

A central main valve controls several connected chambers to form an enclosed unit, which optimises storage that affects range. BMW says the system can store at least seven kg of hydrogen and be refilled in five minutes, providing up to 750 km of range.

There’s also the Energy Master, a central control unit for the high-voltage system that sits above hydrogen storage system. Development and production of the Energy Master are being carried out fully in-house for the first time, the latter being at BMW Group Plant Landshut in Germany. BMW says it is targeting a 0-100 km/h time of five seconds for the iX5 Hydrogen.

In conjunction with validation testing, the fuel cell system also enters the next prototype assembly phase where the company establishes the necessary conditions for robust and efficient manufacturing processes. As this isn’t a lab experiment but a mass-production model, ensuring robust and efficient manufacturing processes is important to getting the zero-emissions vehicle to market.